*New Commo On The ATV*

Greatly Improved

By Eli

09 JUNE 2003

 

Since the 4 wheeler is getting a make over I finally got around to reinstalling the 2-meter ham rig this afternoon. I didn’t install the HTX-242 due to the large size instead I installed my Icom-28A. It’s installed in the "new to me" box that Skip hooked me up with. I yanked the antenna off the front rack and mounted it on the back. When it was on the front occasionally I’d hit a bump and it’d ding me in the head. I now need the rack space for other stuff.

The Icom is also modified so I can still use Fire/Ambulance/SAR/Police/Forestry etc freqs. Hey, having expanded capabilities might just come in handy out in the middle of the woods some night. Can’t have too much commo.

Before…. noooo, really?

I was trying to think of how to mount it to the rear rack and have the whip clear the box cover when it opens. Mounting it directly to the rack was quickly ruled out. I have some scrap aluminum plates here I got from Ike. It’s stuff he can’t use and it drifts my way, it’s great stuff.

 

Box doesn’t even hit the whip when it’s open

I bent the aluminum plate to an angle and then drilled it and bolted it where the rack bolts together. After it was bolted I had to do some final tweaking to get the piece sticking off the back level. The plating is fairly thick and really tuff. The tuffer the better.

Then I drilled a hole in the plate for the antenna to mount in.

First things first, I had to run the coax from the inside of the box to the outside. I didn’t want a big hole in the box and to stuff a PL-259 connector through would require one. Instead I stuffed the antenna stub through which is only about ¼ the size of a PL-259.

Coax is zip tied to the mounting straps

The coax runs across the box and down through the right side and pops out above the fender. I have 16’ of coax and I didn’t want to cut it cuz 16’ is what the antenna’s designed for. It’d be too much of a PITA to retune it on a shorter piece.

Better view of the mounting job

I faked the remainder of the coax underneath the box and above the built in storage hole. I zip tied the heck out of it to ensure it stays there. In the above pic you can see how I mounted the antenna. The zip ties on the plate are to keep it in place so that bushes can’t yank it out.

 

I bolted the mounting bracket to the box and mounted the radio. There is also a cigarette lighter plug.

So, I brought the wires up right behind the radio and hooked ‘em up to the battery and fired it up. Checked the SWR and it was a lot better than I expected it to be. I figured I’d have to mess with it a lot like I did last time. What a surprise, it was easy. Here’s what I did to lower it.

I cut about ½" off the whip. It was still a little higher than I like. HMM…. need more ground plane. OK, think think think pace pace pace think think think, after about 5 minutes I go..HEY…YEA, that’ll work. I have a bunch of old antenna whips lying around. I took 2 of them and cut ‘em at about 24". I then used 2 electrical ring connectors and soldered one on each whip. Then I drilled at the edge of the aluminum plate and bolted them down.

I used good rugged connectors, not the cheap ones. I tried the cheapos first and they fell apart due to vibration.

 

The radials stick out at about a 45-degree angle from the back.

Looking at the bottom

The SWR dropped right down. I checked it throughout the band and it is almost perfect. Now, we can’t have radials sticking out all the time cuz they’ll get in the way. They’re fine if I’m driving with the wheeler but if I need to pack it on a trailer with other wheelers, they’d take up too much space. So…

They spin around and tuck in above the fenders and are out of the way. The ends fit underneath the box and don’t stick out. Couldn’t have planned that better if I tried.

I used 1/4 –20 bolts with lock washers and wing nuts. Tighten them down and them puppies ain’t goin’ no where. I added a 7/16 wrench to the tool kit incase I can’t loosen the bolts by finger power.

I got the thing working just in time to check into the county ARES (Amateur Radio Emergency Service) net. I checked in as 4 wheeler mobile.

I then mounted a mic clip on the outside of the box so I can have access to it w/o having to open the box. Where the mic comes out of the box I carved some of the edge away so it doesn’t crush the cord.

Sometime I’m going to find a good headset and wire that into the radio so I can hear it easily and transmit easily.

This wheeler is going to be awesome when the modifications are done. It’ll be packed and ready to bug out.

I took it out for a ride and the radials bounce around a lot, but never loosened or moved. Cool beans.

Eli


All materials at this site not otherwise credited are Copyright (c) 1996-2003 Trip Williams. All rights reserved. May be reproduced for personal use only. Use of any material contained herein is subject to stated terms or written permission.